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Wire and Thread Embedded Extrusion, Introducing a new research project! (3...

Hey Sebastien, I'm part of a team of three engineering physics students, and we're doing a project course. Our project is to add a new print head to the Reprap, capable of laying wire/thread materials...

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Weekly Progress (14 replies)

Hi, We're filling out weekly progress reports as part of our university project requirements. I thought I'd post them here too, since reading it might help others with their project planning....

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UV-triggered epoxy (1 reply)

It occurs to me that you might use UV-triggered epoxy as a bulk agent. It's easy to turn on and off. There's some threads in the forum on it, I think.

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ReplicatorG and Multiple extruder controllers (2 replies)

I made a post this in the experimental software forum before I realized this forum was here. One challenge we are currently facing is we are not sure how multiple extruders can be controlled using...

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Another 'wire securing' technique (6 replies)

Just a heads up... you noted 3 options on the wiki page; I thought of another that you may find viable; using mechanical means and overhangs to secure the thread -- I added it to the discussion page...

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Fiberglass thread extruder (15 replies)

Among the many ideas I have already thrown out, and that other people have posted, I still think that the best second non-conductive material to extrude is fiberglass. ABS plastic is very good, but...

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Use plastruder to secure wire? (no replies)

Have you considered combining the standard plastruder with a SpoolHead tool? That is, mounting the SpoolHead tool at an angle and pointing it at the plastruder nozzle such that the wire came out at...

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Wire wrap (6 replies)

No one has mentioned an age old technique of autonomous wire wrapping. This was a favored method of early prototyping circuits. Same method can be applied here. Pcb you would use is...

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Major Software Tasks (3 replies)

Here's a really relevant point when it comes to wire and thread embedded extrusion: The STL file format is highly insufficient. For our project, we're just going to hand-craft the G-code to print...

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Wire Feeding Video (no replies)

Our recent successful attempt at using a pencil to feed wire: [www.youtube.com] The wire might look like it's going slowly, but we only need to propel the wire a very short distance by this method....

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Alpha release (10 replies)

The alpha version of the SpoolHead is being released! :) [reprap.org] CAD files up, a few mechanical drawings and software files to follow. Much work still remains to be done, so don't jump on and...

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iron powder extruder (4 replies)

Hi everyone. i am a fan of reprap proyect. but i dont have the money to build one here the customs here are more expensive than the good that you are importing. i been working in a model of extruder...

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Conductive paint extrusion (3 replies)

Has anyone thought of using conductive paint to create circuits? This is the same stuff they use to bronze baby shoes, chrome coat plastics and to make those heating elements on window defrosters.

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Fused Deposition Modeling of Metals (3 replies)

Just came across this paper, which covers conversion of a Stratasys machine to print with a low-temperature Tin-Bismuth alloy: [utwired.engr.utexas.edu]

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Pultrusion (1 reply)

Here is the definition of Pultrusion: [en.wikipedia.org] [www.pultrusions.org] Now even though pultrusion is meant to form constant cross-section parts, it seems like it could still be compatible with...

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Fibre Core co-extrusion (1 reply)

I have documented my thoughts on a fibre core extrusion in the Wiki. [reprap.org] The two concepts are winding the thread around the plastic so the correct amount goes into the melt zone so it will...

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Elastic electronics: Stretchable gold conductor, University of Michigan (no...

Networks of spherical nanoparticles embedded in elastic materials may make the best stretchy conductors yet, engineering researchers at the University of Michigan have discovered. The team was...

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3DXNano conductive carbon nanotube filament, resistance? (no replies)

Hello, I'm new here so I hope this is the right place, else please move to another section. Sorry / Thanks. I just found this article about 3dxtech.com releasing a conductive carbon nanotube filament:...

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Additive wire laying (18 replies)

Hi there, I recently did some experimenting with additive wire laying. I use a slew drive, concentric with the nozzle, to guide a copper wire under and just in front of the nozzle. The slew drive...

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Fiber Composite 3D Printing (The Bug) (1 reply)

Fiber Composite 3D Printing (The Bug), by Sebastian Morales [www.instructables.com] [www.youtube.com] [www.adorevolution.com] [www.youtube.com]

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3D printed magnet coils (3 replies)

Hmm, I have not looked recently if this has been discussed but a year ago I don't remmber that is was standard operating procedure. However 2 days ago I read something from a company tht sells manet...

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Printing woven structures in fibrous materials (no replies)

Printing woven structures in fibrous materials I imagine the yarn could be replaced with copper wire, resin coated and UV cured to create large embedded objects. [www.instructables.com] [www.3ders.org]

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